A while back I decided to start a Nihilus "build". Now I say build, but its 98% a Wicked Armor v2, but its a character I've always loved and I can't sew a straight line to save my life. At this point its been completed and submitted by our GML. I didn't really have any problem along the way since I didn't do the work. I only had to fit and get the chest padding right.
The skirt and cape were about 4 inches too long. It was easy enough to fix that.
The chest padding - I read through the builds I kind find, but none really went into detail as to type of foam or strapping (if that's the method of choice). I reached out to someone here (I forgot your forum name) but the suggestion was EVA foam. The other suggesting I got was to use fusible interlacing fabric. It comes in varying degrees of "weight", some stiffer than others, and it basically irons on the other fabric. The basic principal here is to cut it to shape and iron it on the inside.
I was worried about the latter in that it may not come out right and now its fused to the fabric. I dug out the roll of EVA foam I had and got to work. I measured my chest from should to shoulder across the front, and from the top of the collar bone to me belly button. I knew it was going to be too big but I could always cut it off.
Next I drew the shape I wanted and through holding it up to my chest, adjusting the cuts, rinse and repeat until it looks right. Something I did pickup from a build thread here was to bevel the edges a bit. It definitely helped the overall look once it was all together.
I don't have any photos of this process but I do of the finished piece.
When I did the strapping I had to look up how to secure it to EVA. The straps are elastic, I attached some webbing to the back of the soft velcro, then glued that to the EVA foam with E6000. Then I attached the hard velcro to the elastics ends. SO the end product has an elastic strap that goes around my back, and one goes around my neck.
So the final result, im not sure what that darker spot is on my left breast area. But its not there now
So again, this is the KOTOR II Nihilus from Wicked Armor (v2). I think I waited about 2 1/2 months for it.